IMR Support Operational Excellence

INPEX Bonaparte Carbon Capture and Storage Project

The Bonaparte CCS project will sequester CO2 into a world-class offshore geological carbon storage site approximately 250 km west of Darwin in the Petrel sub-basin in the Bonaparte Basin. The development concept comprises a 260 km carbon steel pipeline from Darwin to the offshore injection site. Subsea Infield facilities will support a phased development of between 2 to 4 injection wells. SEA Global is responsible for Pre-FEED engineering services for the offshore Bonaparte CCS development, operating from its Perth head office.

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SEA Global executed the Pre-FEED engineering services for the offshore development, focusing on dense phase CO2 transport across a 260 km long carbon steel pipeline.

The work covered mechanical engineering for wall thickness, on-bottom stability, spans, and expansion risk using the SEA ICE platform. The scope also involved pipeline route optimization to minimize geotechnical risks, shore crossing design to ensure minimal environmental impact, and subsea structural designs for manifolds, PLETs, pig launchers/receivers, and tie-in spools. Additionally, the team analyzed long-distance subsea power and communications, conducted material selection and corrosion modeling for allowable impurity ranges, performed flow assurance assessments to maintain dense phase conditions, and established infield architecture based on functionality and intervention limits.

Pipeline Type
Dense phase CO2 transport

Pipeline Length
260 km

Pipeline Diameter
20-inch

Operating Pressure
22.0 MPa

Capacity Flowrate
540 MMscfd

Scope of Work

Pipeline Design

Mechanical engineering for pipeline wall thickness, on-bottom stability, pipeline spans, buckling and expansion risk, using SEA ICE platform.

Pipeline Route Selection

Optimisation of pipeline route to minimize geotechnical risks and reduce third party interaction, construction complexity and cost. Support for the Geological and Geophysical survey.

Structural Design

Subsea structure design for the manifold, PLET’s, subsea pig launcher and receiver, and the jumpers and tie-in spools.

Powers and Communications

Long distance power and communication system analysis and design, including the distribution subsea.

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Shore Crossing Design

Shore crossing design and selection for a solution with minimal environmental impact and minimal construction complexity.

Materials Selection and Corrosion

Material selection and corrosion assessment completed for a range of process conditions. Developed a CO2 composition specification for allowable ranges of impurities.

Flow Assurance

Steady state and transient flow assurance assessments to optimize line size and ensure the transport of CO2 remains in dense phase throughout the life of the field.

Infield Architecture Design

Infield architecture selection based on functionality, constructability, operations and intervention limitations.

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